Fifteen steps. One finished lamp.
From raw aluminium ingot to packed-and-tested unit, every July Star light passes through fifteen production stages a vertically integrated process that's how we hold quality steady at scale.
Inside the FactoryVertical control, end to end.
Most lighting "manufacturers" are actually assemblers—they buy housings from one supplier, drivers from another, and screw them together. We don't. We cast, machine, anodise, age, and assemble LED forklift lights in-house. That's how we consistently hit IP68 waterproof standards, and keep our wholesale partners' margins healthy.
12yr
Of refining the line
100%
In-house process
15
Production stages
IP68
Sealed standard
Step by StepThe full production line.
Walk through every stage from raw material to finished, packaged unit — the same process every order goes through, regardless of volume.
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— Step 01
Aluminium Ingot
Sourced raw aluminium stock the foundation of every housing.
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— Step 02
Die Casting
Precision die-cast into housing forms under controlled pressure.
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— Step 03
Raw Material QC
Cast pieces are inspected for porosity, dimension, and consistency.
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— Step 04
Grinding Edge
Edges are mechanically ground to specification no burrs.
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— Step 05
Tapping
Threads are tapped for mounting hardware and gland fittings.
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— Step 06
Extrusion Parts
Heat-sink fins and bracket parts extruded to final profile.
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— Step 07
Post-Processing
CNC finishing and pre-treatment ahead of assembly.
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— Step 08
Housing Model
Forming and shaping of the final housing geometry.
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— Step 09
Semi-Auto Equipment
Sub-assembly on semi-automatic production lines.
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— Step 10
Making Housing
Final housing assembly and seal-fit verification.
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— Step 11
Poke Billet Side
Side-poking and detail finishing on the billet edge.
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— Step 12
Pending Oxidation
Anodisation queue corrosion-resistant surface treatment.
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— Step 13
Pending Aging
Wires and PCBs are aged for thermal & electrical stability.
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— Step 14
Drive PCB
LED drive boards are populated, soldered, and tested.
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— Step 15
Finish Product
Final assembly, full QC, packing, and ready-to-ship.
Quality You Can AuditWant to see the line for yourself?
Wholesale partners are welcome to visit our Foshan facility for factory audits, sample inspection, and OEM development meetings. We'll arrange the visit, the translation, and the follow-up.
Direct Contact
Factory
Foshan City, Guangdong, China
Phone